Basic functions of the ACS basic models
- - central parametric operator interface
- - processing of solid material is possible within the weight limits
- - simultaneous production of 3 different workpiece lengths is possible. Discharge of 2nd and 3rd work piece length can be directed to the rear of the machine or through the chip conveyor.
- - data management of all workpiece related parameters, approx. 10,000 different workpieces
- - storage of each individual workpiece processed, measured values etc., approx. 50,000,000 pieces
- - material lead edge detection (light sensor)
- - detection of the end of the material (light sensor), scrap end length sensor
- - automatic adjustment of workpiece length and temperature compensation with existing length measuring device
- - saw blade / saw drive monitoring
- - minimum torque
- - maximum torque
- - operating limits of saw torque (preset parameters via operator panel)
- - operating limits workpiece counter (preset parameters via operator panel)
- - operating limits cutting area (preset parameters via operator panel)
- - operating limits saw blade temperature (optional) (preset parameters via operator panel)
- - tool break monitoring
- - crash monitoring with logging
- - quick return of saw blade (10ms) in case of crash, emergency stop or power failure
- - vibration monitoring, operating limits vibration
- - calculation and display of critical cutting speed for applicable saw blade
- - rejection of 1st workpiece after incomplete saw cut, for example after emergency stop or crash
- - monitoring of clamping device of the grip feeder, including position measuring system
- - monitoring of minimum clamping force (preset parameters via operator panel)
- - monitoring of maximum clamping force (preset parameters via operator panel)
- - continuous clamping force adjustment (preset parameters via operator panel)
- - rejection of workpiece upon machine fault
- - monitoring of clamping device of the saw, including position measuring system
- - monitoring of minimum clamping force (preset parameters via operator panel)
- - monitoring of maximum clamping force (preset parameters via operator panel)
- - continuous clamping force adjustment (preset parameters via operator panel)
Basic functions for all ACS basic models with BDM
- - automatic length adjustment
- - parametric presetting of engagement depth of roller brushes, modification during automatic mode is possible
- - NC transport disc system, parametric presetting of the transport angle of the compartment in the transport disc, 6 transport discs, secure workpieces while they are rotated 360° during brushing procedure, even with profile material
- - transport function for round material, quadruple cut, double cut, profile material
- - transport function for austenitic stainless steels, multiple deburring including automatic, variable engagement depth of roller brushes during deburring procedure
- - continuous adjustment of brush rotational settings
- - power monitoring of brush drives
- - chip blow before brush-deburring, selectable chip blow methods
ACS102...+BDM Sawing+Brush-deburring
ACS102...+BDM +LMM with length measuring
ACS102...+BDM +LMM with length measuring device for multiple cut
Single cut
with a tool clamping range of 10 mm
from Ø 10 mm to Ø 108 mm, profile 10x10 - 80x80 mm, 120x62 mm
for workpiece lengths ≥ 100 mm
Double cut
with a tool clamping range of 5 mm
from Ø 10 mm to Ø 31.5 mm
for workpiece lengths ≥ 100 mm
from Ø 31.5 mm to Ø 45 mm
for workpiece lengths ≥ 250 mm
Triple cut
with a tool clamping range of 5 mm
from Ø 14 mm to Ø 31.5 mm
for workpiece lengths ≥ 100 mm
Quadruple cut
with a tool clamping range of 2 mm
from Ø 10 to Ø 14 mm
for workpiece lengths ≥ 100 mm
Brush shaft Ø 120 mm, brush dimensions Ø 300 mm x length 600 mm
(limit of brush wear with +LMM Ø 260 mm, with +LM Ø 250 mm)
possible combinations for
ACS102...+BDM +LMM Sawing+Brush-deburring
ACS102...+BDM +LMM with length measuring
ACS102...+BDM +LMM with length measuring device for multiple cut
→ Container
→ +Pi ACS reverse loader with belts / chains, for workpiece accumulation
→ +SCB → Container
→ +SCB+WDM → Container
→ +SCB +WDM (+TI)* +SRT (+CC)* → Container
→ +WDM → Container
→ +WDM (+TI)* +SRT (+CC)* → Container
→ (+TI)* +SRT (+CC)* → Container
*(...) optional
LM length measuring on ACS102...+BDM...
- - Ø 10 mm to Ø 35 mm measuring at diameter (2 measuring points per end) by means of two parallel measuring jaws
- - Ø 35 mm to Ø 108 mm measuring lower wall at diameter (1 measuring point per end) by means of two parallel measuring jaws
- - gauge of measuring jaw 6 mm
- - measuring standard, Heidenhain - incremental
- - measuring capability, standard deviation Sg <= 0.0075 mm
- - Calibration standard Ø 30x150 mm will be supplied